Rotary kiln

Rotary kiln refers to rotary calcining kiln (commonly known as rotary kiln), which belongs to cement building materials equipment and is widely used in cement, metallurgy, building materials, chemical industry, environmental protection and other fields. It has simple structure, high operation rate, convenient and reliable production process control, and kiln products. High quality and less wearing parts.
Production capacity:180-10000t/d

Motor Power:55-2×950KW

gross weight:149.61-1659t

Applicable materials:Calcination of cement clinker, roasting of metallurgical industry, roasting of refractory materials, roasting of chemical plants
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    Strong adaptability, easy control, high heat utilization rate, better quality of finished products

    Rotary kiln refers to rotary calcining kiln (commonly known as rotary kiln), which belongs to cement building materials equipment and is widely used in cement, metallurgy, building materials, chemical industry, environmental protection and other fields. It has simple structure, high operation rate, convenient and reliable production process control, and kiln products. High quality and less wearing parts. Rotary kilns are divided into variable-diameter rotary kilns and full-diameter rotary kilns according to their appearance, and can be divided into cement kilns, metallurgical chemical kilns and lime kilns according to different materials to be processed. Cement kilns are mainly used for calcining cement clinker, which can be divided into two categories: dry production cement kiln and wet production cement kiln. Metallurgical and chemical kilns are mainly used for magnetization roasting of lean iron ore in iron and steel plants in the metallurgical industry; oxidative roasting of chromium and nickel-iron ore; roasting of high-alumina bauxite in refractory plants and clinker and aluminum hydroxide in aluminum plants; roasting of chromium ore in chemical plants And minerals such as chromium ore powder. Lime kiln (active lime kiln) is used for roasting active lime and lightly burned dolomite used in iron and steel plants and ferroalloy plants. Users can choose suitable equipment types according to actual material needs.

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Features

01

Good sealing

The two ends of the rotary kiln are sealed with combined stainless steel scales, which ensures the reliability of the seal and makes the air leakage coefficient less than 10%.

02

Flexible kiln control

The kiln body has a certain inclination to the horizontal, and the whole kiln body is supported by a supporting wheel device, and there is a stop wheel device to control the kiln body moving up and down, and the user can flexibly control the kiln body

03

Safe and reliable operation

The transmission part is equipped with a main transmission device, and also an auxiliary transmission device to ensure that the kiln body can still rotate at a slow speed and prevent the kiln body from deforming when the main transmission power supply is interrupted.

04

Green

The rotary kiln basically does not make any noise during the working process, so its energy consumption is low.

Working Principle

The main structure of the rotary kiln is composed of kiln head, kiln tail, cylinder, supporting device, motor, driving device and so on. Among them, the support device is 3 sets of rollers, the kiln tail is equipped with an enlarged belt, and the inner lining of the cylinder is made of high-alumina bricks and magnesia-chrome bricks. The rotary kiln is a cylindrical object with a certain slope, the slope is 3-3.5%. The rotation of the kiln is used to promote the mixing of materials in the rotary kiln, so that the materials are mixed and contacted to react. The combustion of coal injection at the kiln head produces a large amount of heat, which is transferred to the material through the radiation of the flame, the convection of the hot gas, and the conduction of the kiln bricks. The material moves forward in the kiln depending on the inclination of the kiln shell and the rotation of the kiln.

Technical Parameters

Product Specifications Kiln body size Motor power (kw) Total weight (t) Remarks
Diameter (m) Length (m) Slope (%) Processing capacity (t/d) Speed (r/min)
Φ2.5×40 2.5 40 3.5 180 0.44-2.44 55 149.61
Φ2.5×50 2.5 50 3 200 0.62-1.86 55 187.37
Φ2.5×54 2.5 54 3.5 280 0.48-1.45 55 196.29 Decomposition kiln outside the kiln
Φ2.7×42 2.7 42 3.5 320 0.10-1.52 55 198.5
Φ2.8×44 2.8 44 3.5 450 0.437-2.18 55 201.58 Decomposition kiln outside the kiln
Φ3.0×45 3 45 3.5 500 0.5-2.47 75 201.94
Φ3.0×48 3 48 3.5 700 0.6-3.48 100 237 Decomposition kiln outside the kiln
Φ3.0×60 3 60 3.5 800 0.3-2 100 310
Φ3.2×50 3.5 50 4 1000 0.6-3 125 278 Decomposition kiln outside the kiln
Φ3.3×52 3.3 52 3.5 1300 0.266-2.66 125 283 Preheating decomposition kiln
Φ3.5×54 3.5 54 3.5 1500 0.55-3.4 220 363
Φ3.6×70 3.6 70 3.5 1800 0.25-1.25 125 419
Φ4.0×56 4 56 4 2300 0.41-4.07 315 456
Φ4.0×60 4 60 3.5 2500 0.396-3.96 315 510
Φ4.2×60 4.2 60 4 2750 0.41-4.07 375 633
Φ4.3×60 4.3 60 3.5 3200 0.396-3.96 375 583
Φ4.5×66 4.5 66 3.5 4000 0.41-4.1 560 710.4
Φ4.7×74 4.7 74 4 4500 0.35-4 630 849
Φ4.8×74 4.8 74 4 5000 0.396-3.96 630 899
Φ5.0×74 5 74 4 6000 0.35-4 710 944
Φ5.6×87 5.6 87 4 8000 Max4.23 800 1265
Φ6.0×95 6 95 4 10000 Max5 950×2 1659

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